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TM-046 · Caravan

Grand Caravan EX Engine Fuel Metering & Diagnostic Testing

Trace Grand Caravan EX PT6A-140 fuel from conditioning and pump filtration through FCU metering, pneumatic controls and fourteen duplex nozzles. Use a 38-page handbook, interactive lab and separate 40-question final to interpret named nozzle tests, shutdown fuel recovery and diagnostic records.

Self-paced onlineWWAOG Technical Academy
Grand Caravan EX Engine Fuel Metering & Diagnostic Testing course cover
Inside TM-046

What you will study

Connect supply conditioning, filtration and heating

Follow fuel to the engine heater, gear pump, FCU, delivery line and divider. Explain how a discharge-filter bypass can preserve supply while removing fine-filter protection. Connect the fuel-temperature state with the oil route through or around the heat-exchanger core rather than treating every bypass as the same valve.

Explain demand, Ng feedback and metering

Distinguish the power-lever selection from mechanically sensed gas-generator speed. Learn how the FCU metering opening, regulated pressure difference and bypass return work together. The interactive explorer shows control influences without inventing a complete engine-performance calculation.

Trace P3 and Py through their actual control paths

Connect P3 compressor-response scheduling with acceleration fuel allowance, and Py with the power-turbine governing influence. Keep a known reduced signal distinct from an unmeasured restriction. Use a named pneumatic test and its allowed bleed locations to interpret control-air work.

Interpret duplex-nozzle staging and named tests

Understand primary and secondary circuits in fourteen duplex nozzles. Keep the identified primary, secondary and 60-psi functional check points separate from internal/external leakage checks. Classify light-streak totals and independent defects such as heavy streaks or drooling using the actual selected method.

Follow shutdown fuel into the EX ecology system

Trace cutoff, manifold dumping, bottom-case drainage and the separate ecology recovery path. Distinguish an electrical motive-flow shutoff command, connected drain tubing and actual recovered-fuel flow. A command or one open route does not establish every part of recovery.

Choose a discriminating comparison and verify restoration

Separate a real metering or flow fault from a sensing or indication problem using the identified equipment branch. Eight lessons, six prediction-and-Apply exercises, eight two-stage cases and six fixed records prepare learners for a 12-question independent review requiring at least 80% and all eight critical decisions correct in the same attempt. Complete the lab and pass the separate 40-question final at 80% before the online completion certificate.

Learning outcomes

  • Trace Grand Caravan EX fuel conditioning, metering, staging and shutdown recovery as connected physical paths.
  • Explain how selected demand, mechanical Ng feedback and P3/Py inputs influence fuel delivery.
  • Interpret the identified duplex-nozzle functional and leakage tests without mixing circuits, pressures or defect criteria.
  • Use specific observations to distinguish metering, sensing and recovery faults and identify the matching restoration evidence.

Aircraft and course applicability

Grand Caravan EX with PT6A-140, including the named 208B2197 and 208B5000-and-on installation. NXi alerts and optional interfaces retain their serial, software and modification conditions. Source editions are P&WC 3075742 Revision 23.0, March 3, 2025, and supplied Cessna 208 Maintenance Manual D2078 Revision 42, June 1, 2024; individual tasks retain their printed dates. This engine-side course complements airframe fuel-system and control-rigging training. PT6A-140 test criteria are not substituted for the older -114/-114A engines. Current applicable instructions and installed configuration govern physical maintenance; online completion is separate from observed practical qualification.

WWAOG provides independent training. Online completion records knowledge and simulation achievement; it does not replace observed practical qualification, employer authorization or applicable licensing. Use current aircraft-effective maintenance instructions for physical work.

Before you enroll

Is this course suitable for my aircraft or role?

Grand Caravan EX with PT6A-140, including the named 208B2197 and 208B5000-and-on installation. NXi alerts and optional interfaces retain their serial, software and modification conditions. Source editions are P&WC 3075742 Revision 23.0, March 3, 2025, and supplied Cessna 208 Maintenance Manual D2078 Revision 42, June 1, 2024; individual tasks retain their printed dates. This engine-side course complements airframe fuel-system and control-rigging training. PT6A-140 test criteria are not substituted for the older -114/-114A engines. Current applicable instructions and installed configuration govern physical maintenance; online completion is separate from observed practical qualification. If you are choosing training for a different installation or a team, email info@wwaog.com with your aircraft configuration, learner experience and training goals.

Where do I find the price and sign up?

Open the TM-046 enrollment page for the current price, course contents and signup options. Enrollment takes place in WWAOG Academy, where learners access their assigned content.

Can WWAOG train our team at our location?

Yes. Tailored on-site training is available by separate arrangement. Describe your aircraft, location, team size and learning objectives so WWAOG can propose an appropriate scope.

Training at your location

Your aircraft. Your team. A course built around both.

WWAOG offers tailored on-site courses for operators, maintenance organizations and government teams. We can shape the course around your aircraft configuration, installed systems, technician experience and operational training goals.

Tell us what your team needs

  • Aircraft model and equipment configuration
  • Location, group size and technician experience
  • System topics and desired learning outcomes
  • Preferred dates and available training resources

We’ll agree the scope, delivery plan and quotation before scheduling. Tailored on-site training is arranged separately from individual online course enrollment.

Request tailored on-site training
TM-046 · Self-paced learning

Build knowledge you can apply to better maintenance decisions.